全自動(dòng)滅菌發(fā)酵罐1概 述：工作體積15L,本發(fā)酵系統(tǒng)的材質(zhì)、結(jié)構(gòu)跟媚、布局*按照發(fā)酵系統(tǒng)設(shè)計(jì)，符合GMP標(biāo)準(zhǔn)沧仿。本系統(tǒng)配有所需的補(bǔ)料瓶箍秧、蠕動(dòng)泵、循環(huán)泵馁筐、控制閥涂召、管路系統(tǒng)、控制系統(tǒng)敏沉，充分保證系統(tǒng)的安全性果正、可靠性；還可配置空氣盟迟、蒸汽和水的預(yù)處理系統(tǒng)秋泳，在完成安裝調(diào)試后，只需接入蒸汽攒菠、空氣迫皱、水源和電源就可進(jìn)行發(fā)酵運(yùn)行。
罐體結(jié)構(gòu)：主體材質(zhì)為全不銹鋼辖众，罐內(nèi)*卓起；帶發(fā)酵罐取樣、放料閥赵辕，移種管道既绩。采用大視角罐

全自動(dòng)滅菌發(fā)酵罐1

概 述：工作體積15L,本發(fā)酵系統(tǒng)的材質(zhì)娶停、結(jié)構(gòu)、布局*按照發(fā)酵系統(tǒng)設(shè)計(jì)殿腺，符合GMP標(biāo)準(zhǔn)肄慨。本系統(tǒng)配有所需的補(bǔ)料瓶、蠕動(dòng)泵瓮窑、循環(huán)泵寨铸、控制閥、管路系統(tǒng)拱屈、控制系統(tǒng)妖啸，充分保證系統(tǒng)的安全性、可靠性鸦贩；還可配置空氣高坚、蒸汽和水的預(yù)處理系統(tǒng)，在完成安裝調(diào)試后垄怯，只需接入蒸汽水水、空氣、水源和電源就可進(jìn)行發(fā)酵運(yùn)行迂卢。

罐體結(jié)構(gòu)：主體材質(zhì)為全不銹鋼某弦，罐內(nèi)*；帶發(fā)酵罐取樣而克、放料閥靶壮，移種管道。采用大視角罐內(nèi)液位觀察 視鏡员萍，12V安全視燈腾降，帶有液位接口、接種口碎绎、補(bǔ)料口蜂莉、及多個(gè)備用口，所有焊縫堅(jiān)固整齊美觀混卵。罐體及夾套的設(shè)計(jì)壓力均為0.3Mpa映穗，采用優(yōu)化導(dǎo)流設(shè)計(jì)，提高了交換效率和罐內(nèi)溫度的均勻性幕随，溫度的控制穩(wěn)定均勻 是發(fā)酵得以成功的基本條件蚁滋。

表面處理：內(nèi)外拋光，且容易清洗赘淮，精度：0.4um泵李。

滅菌方式：自動(dòng)程序滅菌，滅菌過(guò)程可編程控制；可設(shè)置滅菌順序虑夕，范圍：100℃~130℃秘乍，氣動(dòng)閥通過(guò)程序控制進(jìn)行高溫滅菌。對(duì)于有些發(fā)酵品種對(duì)滅菌溫度要求波動(dòng)很小,可降低勞動(dòng)強(qiáng)度的可以選用自動(dòng)程序控制滅菌沼改，此時(shí)滅菌溫度非常精確

攪拌系統(tǒng)：采用直接耦合機(jī)械攪拌和罐頂式機(jī)械密封系統(tǒng)崖郎，以及英國(guó)機(jī)械密封(約翰克蘭)、高性能攪拌槳经翻、消泡槳写雾、交流調(diào)速電機(jī)，無(wú)級(jí)調(diào)速機(jī), 可進(jìn)行全自動(dòng)控制竹砾。大功率的變速機(jī)構(gòu)使攪拌穩(wěn)定可保持運(yùn)轉(zhuǎn)自如且不需要添加潤(rùn)滑油蓬抖，全自動(dòng)設(shè)定控制范圍50～1000 rpm；

溫度自動(dòng)控制系統(tǒng)：進(jìn)水經(jīng)過(guò)補(bǔ)水閥吊违；電加熱肝浴，水冷卻，超溫保護(hù)功能雷猪，LCD觸摸屏控制懊昨；循環(huán)水加熱和冷卻系統(tǒng)；范圍：冷卻水溫度5~65℃春宣；精度：±0.2℃；分辨率：0.01℃嫉你，配套制冷循環(huán)裝置月帝，具有良好的熱交換效率；智能PID控制既保證了溫控的快速性又實(shí)現(xiàn)了節(jié)能幽污。發(fā)酵溫度控制范圍：冷卻水溫度5~65℃, 精度：±0.1℃嚷辅，溫度的精度和穩(wěn)定對(duì)發(fā)酵的結(jié)果有著決定性的影響。

流量檢測(cè)與壓力檢測(cè)系統(tǒng)：轉(zhuǎn)子流量計(jì)檢測(cè),手動(dòng)控制空氣流量

pH自動(dòng)控制：檢測(cè)pH距误，采用智能PID控制簸搞，蠕動(dòng)泵自動(dòng)添加酸、堿准潭，精確控制pH（有手動(dòng)趁俊、關(guān)閉、自動(dòng)三檔可切換）完骑。顯示范圍：0.00~14.00±0.01剩跛，全自動(dòng)控制范圍：2.00~12.00±0.05⌒慌澹控制器可實(shí)現(xiàn)：pH值曲線分析优狡、加酸、加堿量曲線分析绷举、批報(bào)表分析铣瞒、酸加入量累計(jì)顯示記錄芯拇、堿加入量累計(jì)顯示記錄、數(shù)據(jù)保存

DO在線檢測(cè)：可通過(guò)轉(zhuǎn)速腔资、補(bǔ)料等進(jìn)行聯(lián)動(dòng)控制双漫。智能PID控制，使溶解氧這個(gè)以往較難控制的參數(shù)份良，也達(dá)到了很理想的控制效果示宫。控制范圍：0~150%±1%, 控制器可實(shí)現(xiàn)：DO值曲線分析汗忠、批報(bào)表分析（根據(jù)發(fā)酵時(shí)間卸酿，DO自動(dòng)變量控制，至少10段）穿扳。

補(bǔ)料控制：具備完善的補(bǔ)料系統(tǒng)衩侥，補(bǔ)料可計(jì)量，可曲線記錄矛物；蠕動(dòng)泵數(shù)量可根據(jù)需要選擇茫死，常規(guī)配置為每臺(tái)發(fā)酵罐二個(gè)。蠕動(dòng)泵的作用可在控制界面上選擇設(shè)定履羞，這樣使用戶在實(shí)際使用時(shí)更為方便靈活峦萎。配有特別設(shè)計(jì)的補(bǔ)料插針，以確保補(bǔ)料的安全操作忆首。

 

Overview:Work volume of 15L, the material, structure and layout of the fermentation system are in full accordance with the fermentation system design, conforming to GMP standards.This system is equipped with required fill liu bottles, wriggle pump, circulating pump, the control valve and pipe system, control system, fully guarantee system of safety, reliability,configure pretreatment system of air, steam and water in complete installation debugging, after only access steam, air, water, and power source can be fermented operation.

Tank structure: Main material as a whole stainless steel, with no dead angle. Take special sampling, pick feeding valve, and the moveing microorganism pipeline. Adopted of observing endoscopic of big angle with tank level, safety depending on the lamp of 12V, with liquid level interface, vaccination mouth, filling material mouth, and multiple alternate mouth, all welds fortified tidy and beautiful. The design pressure of tanks and clip set are 0.3 Mpa, adopting the optimization diversion design, improved exchange efficiency and tank temperature uniformity, temperature control stability uniform is the basic conditions of fermentation to be successful.

Surface treatment: Internal and external polishing and easy cleaning, precision: 0.4um.

Sterilization mode: Automatic procedure sterilization, sterilization process programmable control. Can install sterilization sequence, the scope: 100 ℃ 130 ℃, pneumatic valve through procedure control on high temperature sterilizing. For some fermentation varieties to sterilization temperature requirements fluctuation, then reduce the labor intensity can choose automatic procedure control sterilization, now sterilization temperature is very precise.

Mixing system: Adopt direct coupling mechanical agitation and pot type mechanical seal system, and the British mechanical seal (John crowe LAN), high-performance agitator, defoaming OARS, exchange control motor, stepless speed regulation machine, can undertake full automatic control. High power shifting institutions make mixing stability can keep running freely, and do not need to add lubricating oil, automatic setting control range is of 50～1000rpm.

Automatic temperature control system:after filling water inlet valve. Electrical heating water cooling, overtemperature protection function, LCD touch screen control. Circulating water heating and cooling system. Scope: cooling water temperature of 5～65℃. Precision: ±0.2℃. Resolution: 0.01℃, supporting refrigeration device, with good heat efficiency. Intelligent PID control not only ensure the temperature control of the output and can save energy. The fermentation temperature control scope: The temperature of the cooling water 5～65 ℃, precision: ±0.1℃爱榔，the precision and stability of temperature of fermentation has a decisive influence on the result.

Flow test and stress test system: Rotor flowmeter test, manual control air flow.

PH automatic control: Detection pH, using intelligent PID control, wriggle pump automatically add acid, alkali, precise control pH (with manual and closed, automatic three gears can switch). Display range: 0.00～14.00±0.01，automatic control scope: 2.00～12.00±0.05. Controller can realize: PH value curve analysis, plus acid, add alkali amount curve analysis, batch statement analysis, acid addition amount accumulative total registering, alkali addition amount accumulative total display records, data storage.

DO online testing: By rotation speed, filling material for linkage control. Intelligent PID control, make this ever more difficult to control of dissolved parameters, also achieved very good controlling effect. Control scope: 0～150%±1%, Controller can realize: DO value curve analysis, batch statement analysis (according to fermentation time, DO automatic variables, control, at least 10 section).

Filling material control: With perfect fill material system, filling material will measure, can curve record. Peristaltic pump quantity can be choosed according to need. Conventional configured for each machine pick with two peristaltic pump. The role of peristaltic pump can be selected in the control interface, so that the user in actual use is more convenient. Equipped with special design of filling material insert needle, to ensure the safe operation of filling material.

全自動(dòng)滅菌發(fā)酵罐1